Vacuum Sealing Services

Whether you need a few units for product testing or several thousand for scaling, we integrate vacuum sealing seamlessly into our co-packing process. No setup fees, no minimum barriers, and full flexibility for startups, small brands, and growing businesses across Europe.

We specialize in vacuum sealing dry powders, granules, and shelf-stable foods inside doypacks, tin cans, or gusset bags. Everything is handled in our certified facility in Leuven, Belgium, so you get fast turnaround and reliable EU-wide shipping.

What is Vacuum Sealing?

Vacuum sealing (also called vacuum packing) is a proven food-preservation technique that removes nearly all the air and therefore oxygen from the packaging before it is hermetically sealed. By eliminating oxygen, we prevent oxidation, moisture absorption, and the growth of aerobic bacteria or mold.

The result? Your dry goods stay fresher, tastier, and more nutritious for much longer, from the day they leave our facility until they reach your customers.

Key Benefits of Vacuum Sealing Your Dry Foods

  • Extended shelf life: Up to 2 to 5 times longer compared to standard packaging (depending on the product).
  • Superior flavor and aroma protection: Coffee, matcha, spices, herbs, and protein powders keep their vibrant taste and scent.
  • Prevents oxidation: Stops rancidity in nuts, seeds, powdered fats, and superfoods.
  • Moisture barrier: Keeps powders free-flowing and prevents clumping.
  • Nutrient preservation: Protects sensitive vitamins, antioxidants, and functional ingredients.
  • Professional appearance: Tight, wrinkle-free doypacks or tins that look premium on shelf.
  • Reduced waste: Fewer returns due to staleness and better for your brand reputation and the environment.

Perfect For These Dry Foods

We regularly vacuum seal:

  • Coffee and tea powders (whole bean or ground)
  • Protein powders, collagen, superfood blends
  • Spices, herbs, paprika, chili, matcha (see important note below)
  • Nuts, seeds, dried fruits
  • Milk powder, cheese powder, yogurt powder
  • Freeze-dried meals, pancake mixes, bread mixes
  • Cocoa, chocolate powder, peanut butter powder
  • And many more powdered or granular products

Important note on delicate powders (for example matcha, fine protein, or very light superfood blends): Full vacuum sealing can sometimes compress the product into a dense brick. In these cases we recommend partial vacuum or combining it with nitrogen flushing for the best results. We always discuss the optimal method with you before production.

How Vacuum Sealing Fits Into Our Co-Packing

Vacuum sealing is one of our core value-added services and is performed in the same step as filling and sealing. You can combine it with:

  • Nitrogen flushing (modified atmosphere packaging)
  • Dry powder mixing
  • Professional labeling (on doypacks)
  • Tin seaming

Our Simple 3-Step Vacuum Sealing Process

  1. Send us your bulk dry product
    Ship your powders or granules to our Leuven facility (we can arrange collection). All inbound logistics are fully traceable and temperature-controlled when needed.
  2. We fill and vacuum seal with precision
    Using professional chamber vacuum sealers, we remove oxygen, apply your chosen level of vacuum (full or partial), and seal the package. Any additional services (nitrogen, labeling, mixing) are completed in the same run.
  3. We ship your finished products
    Beautiful, shelf-ready doypacks or tins are delivered to you or straight to your customers anywhere in Europe. Choose standard or express shipping.

Short lead times, transparent pricing, and zero surprises.

Why Brands Choose Doypacked.eu for Vacuum Sealing

  • Ultra-low MOQ from just 10 units. Ideal for testing new formulas or limited editions.
  • No setup fees ever. Start small and scale when you are ready.
  • Full flexibility. Full vacuum, partial vacuum, or vacuum plus nitrogen. You decide.
  • Expert advice. We guide you on the best option for your specific product.
  • Central EU location. Leuven, Belgium means fast and affordable shipping across the continent.
  • Food-grade certified materials. Organic certification planned for 2026.
  • 365-day human support. Real people who answer quickly.

We built Doypacked.eu because we were frustrated by traditional co-packers who would not touch small runs or add-on services like vacuum sealing. Now we make professional preservation accessible to every dry-food brand.

Who We Serve

  • Startup and indie food brands launching coffee, protein, superfoods, or spice lines
  • Small manufacturers needing reliable overflow or secondary packaging
  • E-commerce sellers who want longer shelf life for direct-to-consumer shipments
  • Health and wellness brands protecting delicate functional ingredients

Ready to Get Started?

Email us or use the contact form and we will schedule a quick video call. We will review your product, recommend the best sealing method, and give you an instant price.

Frequently Asked Questions

Is vacuum sealing suitable for all powders?

Almost all. But for very fine or delicate powders (for example matcha) we often recommend nitrogen flushing or partial vacuum to avoid compression. We advise you case by case.

Do you offer nitrogen flushing as well?

Yes. Many clients combine vacuum plus nitrogen for the ultimate protection.

Can I send my own packaging?

Absolutely. We vacuum seal your branded doypacks or tins with the same care.

How much does it cost?

Reach out with your specs and we will reply with a precise quote the same day.

Where are you based?

Leuven, Belgium. Perfect central location for European distribution.

Do you label the packages too?

Yes. Professional labeling on doypacks is available (we recommend direct printing for the best look).

We look forward to keeping your products fresher, longer.